Do You Know Which Enamel-insulated Wire is More Suitable for Electric Tools?

Electric tools are mainly divided into metal cutting tools, grinding tools, assembly tools, and railway electric tools. Common electric tools include electric drills, electric grinders, belt sanders, electric wrenches, electric screwdrivers, electric hammers, concrete vibrators, electric planers, angle grinders, electric saws, and polishers, etc. Among them, electric drills account for the highest proportion, accounting for 35% of all electric tools, and household electric drills account for 70% to 80% of all electric drills. It is normal for each household in European and American countries to have several sets of electric tools, and electric tools are also a good choice for gifts abroad. The household electric tool market has huge potential. It is estimated that the global shipments of electric tools will exceed 700 million units by 2026, and the market size may exceed 80 billion US dollars.

The market share of global electric tool companies is still relatively concentrated. BOSCH, TTI, and SB&D are leading companies in both electric OPE products and industrial, professional, and consumer-grade electric tools, occupying nearly 50% of the global market share.

North America and Europe are the largest markets for electric tools. In 2021, due to the recovery of the North American real estate market and the significant increase in demand for consumer-grade (DIY) electric tools due to the home policies in Europe and America affected by the epidemic, the overall size of the North American and European markets has increased. EVTank data shows that the market share of electric tools in North America and Europe exceeded 78% in 2021.

According to experts, since 2022, the demand for consumer-grade (DIY) electric tools has declined due to the complete lifting of overseas epidemics. On the other hand, the explosive growth in shipments of electric tools in 2021 has also accumulated a large amount of inventory in the downstream of the industry chain. In 2022, while the industry as a whole has been consuming inventory, the overall shipments have declined significantly due to the reduction of inventory. For example, from January to July 2022, China's exports of electric tools fell by 15.5% compared to the same period last year. However, thanks to the development of lithium battery technology, certain segments of electric tools, such as electric OPE, still maintain a good growth rate. In the future, cordless electric OPE will further replace corded electric OPE and some gasoline engines. In conclusion, the electric tools market will continue to be an important application scenario for lithium-ion batteries. It is estimated that the global demand for lithium batteries in electric tools will exceed 4 billion units by 2026.

Enamel wire is one of the important raw materials for electric tools. Let us introduce how to choose enamel wire for electric tools.

The models of enamel wire for electric tools: low-end includes grade 130 and 155, high-end includes grade 180 and 200, and the highest requirements are grade 220 and 240. The specifications are generally between 0.21-1.00, with the most common between 0.31-0.60. The characteristics of electric tool companies are that they use a large number of individual wires but have a large production volume. Therefore, electric tool manufacturers use fully automatic winding machines, which have the characteristics of fast winding speed. Moreover, electric tools often encounter overload use in later use, so the requirements for rotor electrical performance are high. As a result, the requirements for enamel wire are also relatively high, it must be resistant to wear, tension, surface lubrication, high temperature, and have extremely high requirements for secondary saltwater pinholes. Currently, QZY/180 enamel wire is widely used on the market, and some customers also have requirements for color difference of enamel wire. In terms of packaging, the main ones are pt25 and pt45, and some companies also use pt60, pt90, and pt200.

Jintian Copper is a manufacturer of enamel wire, which provides one-stop purchasing services for enamel wire and magnetic steel. It has production bases in Ningbo, Jiangsu, Chongqing, Guangdong, Baotou, Vietnam, etc., bringing customers a good service experience. Welcome to inquire: 0574-83005999, WeChat: 18057437999.